Get A Free Quote

Micro Chemical Solutions

Hangzhou Microcontrol is in a leading position in the field of microreactor system development and design. Although also in a leading position in high-end technology in the field of micro-reaction chip diffusion welding. Our microreactor system has excellent advantages in energy saving, environmental protection, efficiency, space, safety, etc. Also is an indispensable upgrade and replacement product for traditional chemical heat exchange equipment and reaction equipment. Hangzhou Microcontrol focuses on chemical process development and industrial continuous equipment system. It mainly serves the R&D and production projects of domestic and foreign pharmaceutical, dyestuff, pesticide, environmental protection, nano-industry, petrochemical and other enterprises. Basically helping customers to develop and improve processes to achieve safer, greener and more efficient industrial production. The core of microchemical technology is the microchannel reactor. Compared with traditional chemical processes, the most important thing in micro-chemical technology is to research and develop reactors and rapid reaction process conditions suitable for micro-reaction.

Microreactor

Microreaction complete set

Microreverse test device It is composed of modules of feeding, preheating, reaction, product, temperature control and data acquisition. Equally, through the reasonable combination of reactor, mixer and heat exchanger, continuous, miniaturized and intelligent production can be realized.

Micro anti-industrial device

According to the site conditions and specific needs, the feeding system, reaction system, temperature control system and instrument automatic control system can be designed as independent or combined skid blocks. Forthwith, which have the advantages of flexible layout and easy and fast installation. The skid can be independently controlled, and can also be connected to the customer's DCS system to link with upstream and downstream devices.

Microreactors, micromixers and microheat exchangers for continuous flow microreaction systems

Traditional chemical plant (reaction kettle) with an annual output of 7,000 tons of pesticide intermediates, with a construction area of about 300 square meters

Microchemical device (microreactor) The floor area is only about 35㎡, and the equipment height does not exceed 2m

The continuous flow production device with microreactor as the core device replaces the traditional kettle type reaction device. Overall, mainly used in the following three major fields:
1. The upgrading of traditional chemical technology. As well as mainly in petrochemical, pharmaceutical, pesticide, dye, fire (fried) It mainly includes sulfonation, nitration, direct fluorination, oxidation, peroxidation, amidation, diazotization and other highly exothermic. Evidently flammable and explosive gas-liquid and liquid-reaction processes.
2. In the field of national security, it mainly involves the miniaturization of chemical lasers. Following efficient processing of nuclear fuel, and the safe production of special materials.
3. The field of nanomaterial synthesis.

Industrialization case

500t perfluorohexanone project

This project took one year from launch to implementation. Being that, the agreement between the industrialization data and the pilot data was close to 99%. Generally, there not was amplification effect. The number of people in the workshop is reduced from 8 to 3, saving a lot of labor costs.

Pharmaceutical intermediates of a company in Shandong

The company's products have three-step reactions of nitration, hydrogenation and azide. Due to the involvement of a variety of hazardous chemical processes, a continuous flow synthesis process is required as required. After all, the company adopts Hangzhou microcontrol micro-channel reactor, the whole process is continuous production. Overall, adopts DCS system automatic control to achieve intrinsic safety.

Yangnong Chemical Ningxia Company

Yangnong Chemical was originally equipped with a pesticide intermediate production unit with an annual output of 5,000 tons. Obviously, it has much equipment and a large area. After replacing it with a Hangzhou microcontrol micro-chemical reaction system, the area is only 23 square meters. In order to, the reaction time is shortened to within 10 seconds. After all, the rate increased by 8%.